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DLyte PRO500 Automated Cell
Advantages:
-The rotating module holds pre-loaded holders with metal parts to be polished, enabling continuous operation without human interaction, increasing productivity, and minimizing human and organizational errors.
-The system is enclosed by a safety fence and multiple electronic safety systems, ensuring a safe working environment. A safety bypass function allows operators to inspect the process safely.
-Processes can be easily automated through a smart control panel, making operation more efficient and agile.
-Two modes of operation are available: fixed-batch size and variable-batch size, adapting to different production needs.
-The system offers scalability, allowing companies to start with one DLyte PRO500 and add a second unit later to increase performance within a compact footprint or to combine two DLyte processes.
-It provides two usage modes: fully automated, where parts are loaded and unloaded without worker intervention, and manual mode, where operators can manually load and unload parts, optimize parameters, and produce short series or prototypes before launching full production.
-The system follows the First In, First Out (FIFO) method, ensuring that the first processed assets are also the first to be used, sold, or disposed of, optimizing inventory management.
Application Sectors:
-Industry
-Tooling
-Food & Pharma
-Medical
-Automotive
-Aerospace
-Luxury & Fashion
-Jewelry
DLyte PRO500 Automated Cell is an advanced and fully automated work cell designed for industries that require seamless integration of surface finishing into mass production lines. This cutting-edge solution is ideal for large-scale manufacturers seeking to optimize production times, reduce costs, and maximize efficiency, ensuring a rapid return on investment.
At the core of DLyte PRO500 Automated Cell is GPAINNOVA's DLyte PRO500, the most powerful and versatile dry electropolishing machine available. The system incorporates a robotic loading mechanism, featuring a high-precision FANUC robotic arm and a rotating module, allowing for fully automated loading and unloading of workpieces. The cell can be configured with one or two DLyte PRO500 units, enabling high-output, multi-step processes within an ultra-compact footprint. This flexibility makes it a game-changer for industries requiring large-scale, automated metal surface finishing.
The system features a square-shaped loading and unloading station, capable of holding up to 64 holders, ensuring a continuous and streamlined production flow. A robotic arm with a double gripper allows for fast and seamless holder exchange, significantly boosting productivity. The front-side access facilitates easy loading and unloading of workpieces, ensuring an ergonomic and user-friendly experience.
With its state-of-the-art automation and unmatched performance, DLyte PRO500 Automated Cell redefines surface finishing for large-scale manufacturers, making mass production more efficient, cost-effective, and scalable than ever before.